You have been so courteous throughout this entire process making it that much easier for me. Thanks again.
- Nutraceutical Company
NCF-45
Setting a New Benchmark for Ease of Operation
The NCF-45 is built for high reliability, safety, smooth operation, and a focus on reduced product loss. This operator-driven machine is designed specifically for medium-scale production lines. The NCF-45 is capable of producing up to 45,000 capsules per hour at 125 RPM—an average of 12 capsules per second!
Whether you’re just getting into the business or looking to automate your current process, the NCF-45 machine is everything you need and more! The NCF-45 uses a tamper dosing style filling station. Natoli’s precision engineered machine uses a time-tested tamper dosing method to ensure consistent results.
Get a quote or download our brochure today.
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- The NCF-45 has a sturdy enclosure with 4 large gullwing-style safety doors, providing full viewing access while ensuring safe operation
- The Segment Indexing Turret is equipped with self-lubricating bearings to reduce the time of preventative maintenance
- The pneumatic control cabinet allows the operator to safely set and view vacuum and air discharge settings while the machine is operational
- Independent vacuum regulation and Silicone suction cups beneath the lower segment ensure positive and quiet capsule separation
- Steel table-top, base, and sub-frame that are cladded in stainless steel
- Main drive assembly with hardened steel cams
- VFD motor and worm gearbox driving the main shaft via a heavy chain
- Hand crank to easily rotate the machine for assembly and disassembly
- The HMI color touch screen display provides clear and easy control over manual and automatic modes of operation
- User Management delegates employee access to HMI functions
- Alarm Settings ensure safe, controlled operation
- Powder, capsule, and pellet sensors to aid in continual production
- Audit trails, batch, and alarm reporting (ideal for small or start-up pharmaceutical environments)
- Stops automatically when predetermined capsule quantities are achieved
- Compliant with GMP & cGMP
- SCADA network compatible
- 21 CFR part 11
- CE Certified
- Capsule polisher
- Pellet hopper and feeding station (max 34,000 yield per hour)
- FAT/SAT Documentation
Key Benefits
This machine uses time-tested tamper dosing to automate your current hand-filling or semi-automatic process.
The NCF-45 can produce up to 80% higher yields compared to hand-filling or semi-auto encapsulators
- Small-to-medium sized nutraceutical businesses
- Small and startup pharmaceutical companies who are launching or growing their capsule product line
- Anyone who needs an encapsulation machine that’s “just right” for their expanding operation
- Consistent fill weights
- Lower per-unit costs
- Faster output
- Increased consumer confidence
NCF-45 SPECIFICATIONS
| Number of Cavities | 6 Cavities | |||
| Capacity | Max 45,000 Capsules/hr. | |||
| Revolution | 10 – 120 RPM | |||
| Capsule Size | #00, #0, #1, #2, #3, #4 | |||
| Special Capsule Size | #000, #5 | |||
| Power Supply | 480V ± 10%, 3 phase, 60Hz | |||
| Power Consumption | 3.5 kW | |||
| Capacity | Max 45,000 Capsules/hr. | |||
| Dimension | 1,100(W) × 2,575(H) × 1,000 (D) | |||
| Weight | 1,700kg | |||