Natoli Automatic Capsule Filling Machine
The Natoli NCF-45 Capsule Filling Machine – Engineered for Your Success
You could pay for this machine in the powder you will save!
Better Yields = Better Profits
The NCF 45 Delivers!
✅ Ease of Operation
✅ Fast Change Over
✅ Higher Production
✅ Reduced Waste
✅ Greater Profits
Features Include:
- Successful Encapsulation of Powders and Blends Recognized as Difficult to Encapsulate.
- Minimizes Powder Loss for Better Yields.
- Produces Consistent Capsule Weights at Higher Speeds Ease of Operation.
- Option for Pellet Filling.
- Can Integrate with a Vacuum Powder Transfer System!
- Optimized Change Kits to Maximize Production Speed are available.
- The NCF-45 is a Scale-Up Machine with a High Production Speed of up to 45,000 Capsules Per Hour.
Key Features
Easy to operate –With the LCD touch screen, you can operate with ease and absolute accuracy. Having complete control of speed selection, batch setups, and alarm settings.
Minimal downtime – Designed for easy cleaning and quick lubrication. Minimal hand tools required for disassembly so your production team is able to get to the parts you need to clean quickly reducing labor costs per batch.
Spare parts & Change Kits:We stock spare parts and change kits. We can ship them to you with next-day delivery to keep downtime as low as possible.
Powder and pellet: capable of filling capsules with powder and pellets – you have choices!
Multiple sizes: you can produce a variety of sizes ranging 000 – 5. Special sizes upon request.
High output and precision
- capsules per hour: the NCF-45 is engineered to fill up to 45,000 capsules per hour, ensuring productivity and efficiency.
- precision filling: this automatic encapsulation machine is engineered for the most consistent and accurate filling, reducing waste and ensuring uniformity in every batch.
Versatile and reliable
- Adaptable to various capsule sizes. Standard powder deflectors for maximum powder bed manipulation: the NCF-45 can handle a wide range of capsule sizes and product, making it a versatile addition to any capsule filling production line.
- A quality robust build: Built with high-quality materials and advanced engineering, this capsule-filling equipment is designed for long-term reliability and minimal maintenance.
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Why We Are Better:
Choosing the right capsule filling equipment is crucial for any capsule manufacturer. The NCF-45 Automatic Capsule Filler stands out as a premier solution for several compelling reasons:
Superior Efficiency and Output
- Controlled Production: You are in control. The NCF-45 is flexible so you can slow it down and adjust the output and speed up and readjust the output for your needs.
- Consistent Precision: With its advanced filling technology, the NCF-45 ensures that each capsule is filled with the exact amount of product, maintaining uniformity and reducing product wastage.
Advanced Automation
- Fully Automated Process: This automatic encapsulation machine minimizes manual intervention, streamlining your production process and reducing labor costs. Its automated features allow for smooth, uninterrupted operation, enhancing overall productivity.
- User-Friendly Interface: The intuitive control panel makes it easy to set up, monitor, and adjust the machine, ensuring that operators can quickly learn and efficiently use the equipment.
Versatility and Flexibility
- Handles Various Capsule Sizes: The NCF-45 is designed to accommodate a wide range of capsule sizes, providing flexibility for different product formulations and batch requirements.
- Adaptable to Different Formulations: Whether you’re working with powders, granules, or pellets, this pharmaceutical capsule filler can handle a variety of filling materials, making it a versatile choice for diverse manufacturing needs.
Reliability and Durability
- Robust Construction: Built with high-quality materials and precision engineering, the NCF-45 is designed for durability and long-term use, minimizing downtime and maintenance costs.
- Consistent Performance: Known for its reliability, this capsule-filling machine ensures consistent performance, batch after batch, giving you peace of mind and confidence in your production process.
Enhanced Quality Control
- Precise Filling Mechanism: The NCF-45’s precision filling mechanism ensures that each capsule is filled accurately, which is crucial for maintaining the efficacy and safety of pharmaceutical products.
- Reduced Contamination Risk: The machine’s design reduces the risk of cross-contamination, ensuring that each production run is clean and pure.
Positive Feedback and Reviews
- Industry Approval: The NCF-45 has received excellent reviews from industry experts, who praise its efficiency, ease of use, and reliability.
- Customer Satisfaction: Many users have reported significant improvements in their production processes and output quality, making it a trusted choice for pharmaceutical companies worldwide. Read the Reviews!
| NATOLI’S NCF-45 SPECIFICATIONS | |
|---|---|
| Number of Cavities | 6 Cavities |
| Capacity | Max 45,000 Capsules / hr. |
| Revolution | 10 – 120 rpm |
| Capsule Size | #00, #0, #1, #2, #3, #4 |
| Special Capsule Size | #000, #5 |
| Power Supply | 480V ± 10%, 3 phase, 60Hz |
| Power Consumption | 3.5 kW |
| Dimension | 1100(W) x 2575(H) x 1000(D) |
| Weight | 1700 kg |
“Partnering with Natoli and utilizing the NCF-45 capsule-filling machine has significantly improved our production efficiency. The precision and reliability of the NCF-45 are unmatched, enabling us to meet our high standards of quality and consistency. However, their outstanding customer experience team truly sets Natoli apart. From the initial consultation to ongoing support, the team has been incredibly responsive and knowledgeable, ensuring we get the most out of our investment. Natoli’s commitment to our success makes them a valued partner in our operations.”
“The NCF-45 capsule-filling machine from Natoli has been a game-changer for our production line. Its ease of use and robust performance have streamlined our processes, reduced downtime and increased output. But what truly distinguishes Natoli is its exceptional customer service. The customer experience team has been with us every step of the way, providing timely assistance and expert advice whenever needed. Their dedication to customer satisfaction is unparalleled, making Natoli a supplier and a partner we can rely on.”
“Implementing the NCF-45 capsule-filling machine from Natoli has revolutionized our manufacturing capabilities. The machine’s superior technology and reliability have resulted in significant improvements in our production efficiency and product quality. However, the true highlight of our partnership with Natoli is their customer experience team. Their proactive approach and personalized support have been instrumental in helping us overcome challenges and optimize our operations. Natoli’s customer-centric philosophy truly sets them apart from the competition.”
“Our experience with the NCF-45 capsule-filling machine from Natoli has been nothing short of exceptional. The machine’s performance has exceeded our expectations, delivering consistent and precise filling results. What makes Natoli stand out is their remarkable customer experience team. Their unwavering support and expertise have been critical to our success, providing us with the confidence and resources we need to excel in a competitive market. Natoli’s dedication to customer satisfaction makes them a trusted partner we are proud to work with.”
- General Information
- What is a capsule-filling machine?
- A machine that puts powders, beads, tablets, or liquids into capsules. A machine that puts powders, beads, tablets, or liquids into capsules.
- What types of capsules can this machine fill (e.g., gelatin, HPMC)?
- Hard gelatin, hpmc, various gelatin or polymer based, 2-piece.
- Hard gelatin, hpmc, various gelatin or polymer based, 2-piece.
- What are the typical applications for a capsule-filling machine?
- Bad tasting, ordorous, all natural products, 100% organic products, products that have no binders/lubricants, or difficult-to-tablet products.
- Bad tasting, ordorous, all natural products, 100% organic products, products that have no binders/lubricants, or difficult-to-tablet products.
- How does a capsule-filling machine work?
- Capsule fillers separate 2-piece hard gelatin capsules, dose the product, insert the product into the capsule body, rejoin the capsule body and cap, and eject the filled closed capsule.
- Capsule fillers separate 2-piece hard gelatin capsules, dose the product, insert the product into the capsule body, rejoin the capsule body and cap, and eject the filled closed capsule.
- What is the production capacity?
- 2,160 to 45,000 capsules per hour.
- How accurate is the machine’s fill weight?
- +/- 1.5% using a placebo powder with reasonable flow.
- +/- 1.5% using a placebo powder with reasonable flow.
- What materials can be encapsulated?
- Any granular powder that can form a semi-solid slug, that also has decent flow properties. Small beads or pellets. Tablets. Liquids – usually oil based.
- Any granular powder that can form a semi-solid slug, that also has decent flow properties. Small beads or pellets. Tablets. Liquids – usually oil based.
- Specifications and Capabilities
- What is the production capacity of the machine?
- 2,160 to 45,000 capsule per hour.
- What capsule sizes can the machine accommodate?
- Standard 00, 0, 1, 2, 3, 4; special order 000, 5.
- Standard 00, 0, 1, 2, 3, 4; special order 000, 5.
- Can the machine fill capsules with powders, granules, pellets, and liquids?
- Our machine can fill powders and pellets/beads.
- Our machine can fill powders and pellets/beads.
- What are the dimensions and weight of the machine?
- 1100(w) x 2575(h) x 1000(d) weight 1700kg.
- 1100(w) x 2575(h) x 1000(d) weight 1700kg.
- Features and Technology
- What advanced features does the machine offer (e.g., touch screen controls, automated adjustments)?
Touch screen controls, easily accessible pnuematic controls, dry-bearings, sensors for low capsules, low powder in hopper, and low powder in dosing bowl, pnuematic powder conveyor option,
Additional Advance Features:
- Auto-control by plc, color touch screen HMI.
- Accurate operation for orientation, separating, filling, closing, and ejecting capsules.
- Sensors to control powder, pellets, and capsules.
- Stops automatically when predetermine capsule quantities are achieved.
- High production and smooth operation
- Reduced product loss
- Consistent capsule filling weight control
- Easy to clean and maintain.
- Auto-alarms and error tracking
- Touch screen display.
- Quick changeover – within 45 minutes.
- Accurate filling weight.
- Precision construction for stable and long-lasting operation.
- High reliability and safety.
- Compliance to gmp and cgmp.
- Scada network compatible.
- 21 cfr part 11 available.
- Does the machine have a dosing accuracy system?
- The tamper dosing station consists of 5 – manually adjusted tamping station.
- The tamper dosing station consists of 5 – manually adjusted tamping station.
- Is there an option for automatic capsule sorting and rejection of defective capsules?
- Not for the NCF-45.
- Not for the NCF-45.
- What kind of safety features are included
- Upper enclosure has interlock safety switches, keyed lower enclosure, slip clutch for main drive motor.
- Operation and Maintenance
- How easy is the machine to set up and operate?
- The NCF-45 include alignment tools that make it one of the easiest to setup on the market is intuitive making job creation and setup easy and repeatable.
- What kind of training is required for operators?
- Operators need to know the fundamentals of how the machine works. Specifically where the empty capsules go, where the powder goes, how to install and align the parts, how to adjust the closing station, how to adjust the pneumatic setting for faulty cap, ejection, and cleaning stations. How to adjust the tamper stations. The machine comes with 8 days of onsite training that can be broken up into a 1 week sessions on the machine at the customers site and 3 days in our formulation development lab at natoli scientific.
- How do you clean and maintain the machine?
- Brush and/or vacuum loose powder and capsules from the table top and dosing station. Wipe machine surfaces down with approved cleaners. Remove change parts and clean using a stainless steel fda approved detergent, blow dry parts, store in cool dry place. Grease lubricated bearings weekly.
- What is the typical downtime for maintenance and cleaning?
- 2 to 4 hours depending on if you are in r&d/pilot mode or production.
- Quality and Compliance
- How does the machine ensure uniform and accurate filling?
- Tried and proven tamping of the powder 5 times before transferring into capsule.
- Is the machine compliant with cGMP and FDA regulations?
- Yes
- Are there certifications or quality standards the machine adheres to?
- The NCF-45 meets the guidelines for manufacturing based in cgmp standards.
- Customization and Flexibility
- Can the machine be customized for specific production needs?
- Yes natoli engineering uses our years of experiencing helping customer devleop and successfully bring new innovative. This includes the NCF-45.
- Are there optional accessories or attachments available?
- We can use special materials, for contact parts to reduce sticking and wear, parts, and coatings can be applied in our inhouse coating department to the segments and tamper pins for sticky powder. Pneumatic powder transfer, semi-auto weight checking.
- Can the machine be integrated into an existing production line?
- Possibly yes. The Siemens based control system has that capability.
- How easy is it to switch between different capsule sizes and products?
- About 4 hours 2 to 4 hours depending on if you are in r&d/pilot mode or production.
- Support and Service
- What kind of technical support is available?
- Over the phone, online, in person.
- Is there a warranty or service contract option?
- Service contracts are a possibility but haven’t been requested or developed the NCF-45 has a 12 month warranty.
- How quickly can spare parts be delivered?
- Spare parts are manufactured and stocked on site in the USA.
- Do you offer on-site installation and training?
- Yes the machine comes with 8 days of onsite training that can be broken up into a 1 week sessions on the machine at the customers site and 3 days in our Formulation Development Lab at Natoli Scientific.
- Cost and Investment
- Are there financing options available?
- Yes we work with financial partners that offer financial programs for our machines.
- What are the operating costs (e.g., utilities, consumables)?
- The NCF-45 is built to the tightest tolerance specifications to reduce product loss over our competitors. This reduces our customers cost in some cases by 5 to 15 % based on their current loss on their existing machine.
- What is the expected return on investment (ROI)?
- In most cases 12 to 18 months depending on the capsule production volume.
- Purchasing and Delivery
- How long does it take to manufacture and deliver the machine?
- Machines are in stock. With delivery within 1 – 2 weeks.
- What is the process for placing an order?
- The process starts with a quote which you can request on this page of our website. The phase is making sure your application is suitable for the NCF-45 and finally an order is generated and the cost saving/additional profits begins in 3 to 4 weeks.
- Can the machine be shipped internationally?
- Yes
- What are the packaging and shipping conditions?
- All our machines are crated for international delivery.
- Troubleshooting and Common Issues
- What are the most common issues that can arise with the machine?
- Common issues are derived from poor powder quality. Sticky products in particular.
- How can I troubleshoot filling accuracy problems?
- Call tech service. They will provide guidance for different settings, provide formulation help, all the way to making specialty parts to get your product running successfully 636-926-8900.
- What should I do if the machine jams or stops unexpectedly?
- Hit the e-stop button. Clear the e-stop and hand jog the machine use the hand wheel. While doing this looking for the any parts or product out of place.
- Who can I contact for emergency repairs or urgent assistance?
- Call our customer support specialists @ 636-926-8900
